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Electrode and System for Electrochemical Oxidation of Aromatic Pollutants

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Opportunity

The increasing concentrations of xenobiotic aromatic compounds, particularly halogenated organic pollutants (HOPs) like triclosan (TCS), in the environment pose significant risks to human and ecosystem health. These pollutants are highly resistant to conventional biodegradation and persist in wastewater, with TCS concentrations in effluents ranging up to 5.53 ppm. While tertiary treatments like electrocatalytic methods have gained attention for their ability to operate under ambient aqueous conditions, existing technologies face substantial limitations. Many require elaborate, expensive electrodes such as boron-doped diamond (BDD) or involve toxic materials like lead, antimony, or ruthenium. Other advanced oxidation processes, including hybrid methods, often necessitate costly electrodes, organic co-solvents, or stoichiometric oxidants, hindering large-scale, economical implementation. There is a pressing need for an environmentally benign, cost-effective electrocatalytic platform using Earth-abundant materials to efficiently mineralize persistent aromatic pollutants at low concentrations in wastewater prior to discharge.

Technology

This patent discloses an innovative electrode and system for the electrochemical oxidation and mineralization of aromatic pollutants. The core technology involves fabricating nanostructured manganese oxide (MnO₂) electrocatalysts on a conductive carbon cloth (CC) support. Two distinct phases, α-MnO₂ and δ-MnO₂, are synthesized via a novel, scalable hydrothermal exfoliation protocol using inexpensive precursors like potassium permanganate and reducing sulphates (e.g., MnSO₄ or (NH₄)₂SO₄). The α-MnO₂ phase forms interconnected nanoneedles, while the δ-MnO₂ phase creates an interconnected nanosheet array with a sea-urchin-like, open-network morphology. These binder-free electrodes are calcined to form the active material. The system operates in an undivided batch reactor where the MnO₂-CC electrode serves as the anode, mineralizing pollutants like TCS in a pH-neutral, chlorinated aqueous environment mimicking wastewater at room temperature and atmospheric pressure. The technology leverages the in-situ generation of reactive oxygen species (ROS) and reactive chlorine species (RCS), such as hypochlorous acid (HClO), superoxide anions (O₂•⁻), and hydroxyl radicals (HO•), facilitated by the MnO₂ surface's Mn³⁺/Mn⁴⁺ ratio and high electrochemical active surface area, to efficiently degrade pollutants without requiring external toxic oxidants.

Advantages

  • Utilizes Earth-abundant, inexpensive, and chemically benign manganese precursors, significantly reducing material costs compared to noble metal or BDD electrodes.
  • Enables scalable production of electrodes through a facile hydrothermal method without harsh conditions or toxic materials.
  • Achieves high degradation and mineralization rates (e.g., TCS removal rate up to 38.38 nmol min⁻¹) under ambient conditions (room temperature, neutral pH).
  • Does not require the addition of external stoichiometric oxidants; reactive species are generated electrochemically in situ.
  • Exhibits structural versatility (α and δ phases) allowing for targeted degradation of different pollutant types (e.g., mono-aromatics vs. polyaromatics).
  • Demonstrates excellent stability and retention of catalytic phase after repeated electrolysis.
  • Effective in complex matrices like synthetic leachate, showing robustness for real wastewater treatment applications.
  • Provides a wider electrochemical window for pollutant oxidation before competing oxygen evolution reaction (OER) occurs, especially with the δ-MnO₂ phase.

Applications

  • Tertiary treatment in municipal and industrial wastewater treatment plants for removing persistent organic pollutants.
  • Remediation of water contaminated with specific endocrine-disrupting chemicals (EDCs) like triclosan, bisphenol A, and chlorophenols.
  • Treatment of halogenated aromatic pollutant streams from chemical, pharmaceutical, and personal care product industries.
  • Development of decentralized or point-of-use water purification systems for contaminated water sources.
  • Integration into hybrid water treatment systems combining electrochemical oxidation with other processes.
  • Environmental remediation of groundwater and soil leachate containing aromatic contaminants.
Remarks
IDF: 1620
IP Status
Patent filed
Technology Readiness Level (TRL)
4
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Electrode and System for Electrochemical Oxidation of Aromatic Pollutants

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