Dr. KAMINENI, Pitcheswara Rao
 |
Acting Head
BEng-MetalE(Karnataka), MTech-MetalE(KanpurIIT), PhD(MadrasIIT), MCIMMP, CEng(India), MIE(India), MIIM, MPMAI(India), MASTM, MIEM(HK)
Email: mehead@cityu.edu.hk
Personal Email: mekprao@cityu.edu.hk
Research Areas: Hot working of magnesium and other new generation materials: Optimal processing, Metal forming and green lubrication
|
EDUCATIONAL QUALIFICATIONS
| 2003 |
MBA in Technology Management
APESMA LaTrobe University, Australia
(via Graduate Diploma in Technology Management, APESMA Deakin University) |
| 1983 |
PhD Programme - Metal Forming (Metallurgical Engineering)
Indian Institute of Technology, Madras - 600 036, India. |
| 1978 |
Master of Technology (MTech) - Metallurgical Engineering
Indian Institute of Technology, Kanpur - 208 016, India. |
| 1976 |
Bachelor of Engineering (BEng) - Metallurgical Engineering
Karnataka Regional Engineering College, Surathkal 574 157, India. |
RESEARCH AND PROFESSIONAL EXPERIENCE
| 1990 - now |
Associate Professor / University Senior Lecturer / Principal Lecturer / Senior Lecturer
Dept. of Manufacturing Eng. & Eng. Management, City University of Hong Kong |
Also, Honorary Visiting Professor (during 2000 - 2002)
Padmasree Dr. B.V. Raju Institute of Technology, Narsapur, Hyderabad, India
| 1988 - 1990 |
Post-doctoral Fellow
Dept. of Metals & Materials Eng., University of British Columbia, Vancouver, Canada |
| 1986 - 1987 |
Post-doctoral Fellow
Dept. of Mechanical Eng., University of New Brunswick, Fredericton, Canada |
| 1983 - 1986 |
Engineer - Research
Central Metal Forming Institute, HMT Ltd., Hyderabad, India |
| 1979 - 1983 |
PhD Research Student
Dept. of Metallurgical Eng., Indian Institute of Technology, Madras, India |
| 1979 |
MetallurgisT
Nava Bharat Ferro-Alloys Ltd., Paloncha, India |
| 1977 - 1978 |
Junior Research Assistant
Dept. of Metallurgical Eng., Indian Institute of Technology, Kanpur, India |
MAIN CONTRIBUTIONS IN DIFFERENT RESEARCH AREAS
A. Sheet Metal Working
Developed a mathematical model for predicting formability and fracture limits based on parameters that can be obtained from simple tension tests of the chosen sheet materials. The model accommodates moderate changes in temperature and strain rate that is common in cold forming of sheet materials.
B. Lubrication and Friction in Metal Forming
Studied the effectiveness of an environmetally friendly lubricant for cold forming operations of some commonly used metallic materials, and developed a route for developing coatings on the materials to be formed while it will be easy to remove the lubricant after forming.
C. CAD/CAM for Sheet Metal Working
Developed an unique theoretical benchmark called "Universal Compact Utilization (UCY)" for use in cutting stock problems (CSP) involving nesting/clustering/packing of any 2-dimensional shapes on flat sheets. Probably, this is the only measure in the literature that can uniquely compare the effective utilization of sheet materials with different stock layouts that may be obtained using computer-aided design (CAD) algorithms and solutions. Developed one of the fastest and accurate algorithms for layout of single and or multiple pattern shapes using compact neighbourhood approach with stringy effect and brach and bound techniques.
Complimentary contribution is on computer aided manufacturing (CAM) involving cutting of the nested blanks utilizing efficient routings dependiong on the nature of cutting machine/technology used. Use of heuristic and genetic algorithms has been made to provide near-best solutions.
Developed a knowledge-based CAD/CAM system for design and manufacture of stamping dies. The system utilized decision tables to capture the general industry practice as well as the theory of forming.
D. Application of Artificial Neural Networks (ANN) for Metal Forming
Among the first few reseachers (early nineties) who applied neural networks for use in metal forming.
E. Warm and Hot Working of Coppers
Though coppers have been used for a long time and is an important industrial material, their hot workability were not fully studied. Probably, only our studies encompassed the broadest range of process parameters, namely temperature and strain rate, and clearly established the role and criticality of oxygen content in hot working as well as mechanisms of core and grain boundary diffusion (besides the commonly believed self diffusion mechanism) that provide better processing opportunities. Processing maps have been developed for two important coppers, namely, oxygen-free high conductivity (OFHC) and electrolytic tough pitch (ETP) coppers, and microstructure evolutions have been fully studied over the entire range of processing.
F. Development of High Performance Titanium Aluminide-based in situ Composites
Developed a novel technique for synthesizing high-strength and high-temperature resistant titanium aluminide based composites involving ternary (Ti-Al-Si) or quaternary (Ti-Al-Si-C) metastable precursors. Characterized the entire stages involved in the synthesis and the mechanical properties obtained compared simple titanium aluminides.
G. Development and Processing of Magnesium Alloys
With the collaboration of Magnesium Processing Group, Institute of Materials Research, GKSS Research Centre (GKSS Forschungszentrum), National research facility of the HGF (Hermann von Helmholtz Society of German Research Centres), Germany, new generation magnesium alloys are being developed. A series of alloys based on Mg-Sn-Ca system has been developed and tested for their corrosion and creep behaviour, and a shortlist of alloys with high potential for further development has been identified. These alloys are currently thermo-mechanically processed so that entire processing routes will be available soon with the development of processing maps based on dynamic materials modelling. Besides these alloys, the most popular magnesium wrought alloy AZ31 has been investigated and found that the alloy is highly texture sensitive even at high temperatures (which is not the case for most of the metallic materials). For the first time, we have established the best processing routes for this alloy and clarified the role of texture for this alloy. A larger programme is in progress to expand the availability of number alloys and develop fully the associated processing technologies for industrial applications.
FUNDED RESEARCH PROJECTS UNDERTAKEN AS PRINCIPAL INVESTIGATOR
Projects in Progress
"High temperature strength and workability of Mg/nano-alumina composite" - Strategic Research Grant Project (#7002335), Year of grant: 2008.
"Hot-workability studies of Ti-Al-based intermetallic composites with in situ synthesized silicide and carbide reinforcements" - Central Earmarked Research Grant (#114407), Year of grant: 2007.
"Effect of thermo-mechanical treatments on the hot workability of magnesium alloy AZ31" - Strategic Research Grant Project (#7002077), Year of grant: 2007.
"Development and processing of next generation magnesium materials" - Strategic Research Grant Project (#7002013), Year of grant: 2006.
Current Research Collaborators:
Dr. Norbert Hort and Prof. K.U. Kainer, GKSS, Germany
Dr. Manoj Gupta, National University of Singapore, Singapore
Dr. Y.V.R.K. Prasad, Processingmaps.com (formerly Professor, Indian Institute of Science, Bangalore)
Projects Completed
- "Synthesizing of Ti-Al-based composites for high performance through in situ formation of silicides and carbides" - Central Earmarked Research Grant (#9040789), Year of grant: 2003.
- "Effect of hot working texture on superplastic deformation in magnesium alloy AZ31" - Strategic Research Grant Project (#7001946), Year of grant: 2006.
- "Optimization of thermo-mechanical working towards processing of a new magnesium alloy" Project #9050183, Germany/Hong Kong Joint Research Scheme, Travel grant for the years 2005 and 2006.
- "Effect of Crystallographic Texture on the Hot Deformation Behavior of Hot Rolled Magnesium Alloy AZ31 Plate" - Strategic Research Project (#7001605), Year of award: 2004.
- "A study on the structural and morphological evolutions during mechanical alloying of Ti-Al-Si powders for efficient synthesis of metastable precursors" - Strategic Research Project (#7001445), Year of award: 2003.
- "Synthesizing of Ti-Al-based composites for high performance through in situ formation of silicides and carbides" - Strategic Research Project (#7001359), Year of award: 2002.
- "Dynamics of recrystallization during hot working of materials: Modelling and applications" - Central Earmarked Research Grant (#9040573), Year of grant: 2001.
- "Towards green lubrication for metal forming and enhanced formability of sheet metals using conventional and hard tooling" - Central Earmarked Research Grant (#9040493), Year of grant: 2000.
- "Ti5Si3/TiAl in situ composite formation by reactive sintering" - Central Earmarked Research Grant (#9040424), Year of grant: 1999.
- "Study of hot deformation under changing process conditions and prediction of dynamic recrystallisation" - Central Earmarked Research Grant (#9040406), Year of grant: 1998.
- "Development of a new analytical approach for prediction of forming limits for sheet metal applications" - Central Earmarked Research Grant (#9040307), Year of grant: 1997.
- "Research on nesting and manufacturing strategies for arbitrarily shaped objects" - Strategic Research Project (#7000442).
- "An integrated CAD/CAM System for the design and manufacture of stamping dies" - Strategic Research project (#7000295).
- "Flow stress modelling of hot deformation applicable to finite element analysis of multistage forming processes" - Strategic Research Grant (#700151).
- "Integrated computer modelling and simulation of metal forming processes" - Strategic Research Grant (#700122).
- "Development of constitutive equations involving process variables for use in the prediction of limit strains in sheet metal forming" - Small Scale Research Grant (#9030462).
- "Investigation on metal forming friction and an introduction of Moire technique" Small-scale Research Grant (#903350).
- "Standardization of tensile testing through material characterization" - Small-scale Research Grant (#903154).
SELECTED PUBLICATIONS IN JOURNALS
- Y.V.R.K. Prasad and K.P. Rao, "Processing maps for hot deformation of AZ31 magnesium alloy plate: Anisotropy of hot workability", Materials Science And Engineering A, (in press), available under Articles in Press, February 2008.
- Y.V.R.K. Prasad and K.P. Rao, "Hot deformation mechanisms and microstructural control in high-temperature extruded AZ31 magnesium alloy", Advanced Engineering Materials, Vol.9, No.7, 2007, pp.558-565.
- Y.V.R.K. Prasad and K.P. Rao, "Effect of crystallographic texture on the kinetics of hot deformation of rolled Mg-3Al-1Zn alloy plate", Materials Science and Engineering A, Vol.432, Issues 1-2, 2006, pp.170-177.
- Y.V.R.K. Prasad and K.P. Rao, "Influence of oxygen on the processing maps for hot working of electrolytic tough pitch copper", Materials Letters, 2006, Vol.60/21-22, pp 2786-2790.
- K.P. Rao and C.L. Xie, "A comparative study on the performance of boric acid with several conventional lubricants in metal forming processes", Tribology International, Vol.39, Issue 7, 2006, pp.663-668.
- K.P. Rao and J.B. Zhou, "Titanium silicide reinforced in situ synthesized TiAl composites and their mechanical properties", Materials and Manufacturing Processes, Vol.21, No.5, 2006, pp.513-517.
- Y.V.R.K. Prasad and K.P. Rao, "Effect of oxygen content on the processing maps for hot deformation of OFHC copper", Journal of Engineering Materials and Technology (Trans. ASME), Vol. 128, 2006, pp.158-162.
- J.B. Zhou and K.P. Rao, "Distinctive characteristics of solid state reactions in mechanically alloyed Ti-Al-Si-C powder mixtures", Journal of Materials Research, Vol.20, Issue 2, 2005, pp.375-385.
- Y.V.R.K. Prasad and K.P. Rao, "Kinetics and Dynamics of Hot Deformation of OFHC Copper in Extended Temperature and Strain Rate Ranges", Zeitschrift für Metallkunde (International Journal of Materials Research and Advanced Techniques), Vol.96, 2005, Issue 1, pp.71-77.
- Y.V.R.K. Prasad and K.P. Rao, "Processing maps and rate controlling mechanisms of hot deformation of electrolytic tough pitch copper in the temperature range 300 - 950 oC", Materials Science and Engineering A, Vol.391, Issues 1-2, 2005, pp.141-150.
- J.B. Zhou and K.P. Rao, "Structure and morphology evolution during mechanical alloying of Ti-Al-Si powder systems", Journal of Alloys and Compounds, Vol.384, Issues 1-2, 2004, pp.125-130.
- Y.V.R.K. Prasad and K.P. Rao, "Kinetics of high temperature deformation of polycrystalline OFHC copper and the role of dislocation core diffusion", Philosophical Magazine, Vol.84, No.28, 2004, pp. 3039-3050.
- K.P. Rao and J.B. Zhou, "Thermal Stability and Phase Evolution of Mechanically Alloyed Ti-Al-Si-C Powders", Journal of Materials Science, Vol.39, Issue 16-17, 2004, pp.5471-5476.
- Y.V.R.K. Prasad and K.P. Rao, "Mechanisms of high temperature deformation in electrolytic copper in extended ranges of temperature and strain rate", Materials Science and Engineering A, Vol.374, Issues 1-2, 2004, pp.335-341.
- Y.V.R.K. Prasad and K.P. Rao, "Influence of oxygen on the rate controlling mechanisms in hot deformation of polycrystalline copper: oxygen free versus electrolytic grades", Materials Letters, Vol. 58, Issue 14, 2004, pp. 2061-2066.
- L.X. Li, K.P. Rao, Y. Lou and D.S. Peng, "Hot Deformation Characteristics of Ti-6Al-4V", Zeitschrift für Metallkunde (International Journal of Materials Research and Advanced Techniques), Vol. 94, 2003, pp.1006-1011.
- K.P. Rao and J.B. Zhou, "Characterization and mechanical properties of in situ synthesized Ti5Si3/TiAl composites", Materials Science and Engineering A, Vol. 356(1-2), 2003, pp.208-218.
- K.P. Rao and Ramkumar K. Oruganti, "Study of Hot Deformation through Energy Storage Concept", Journal of Materials Processing Technology, Vol.138(1-3), 2003, pp.97-101.
- L.X. Li, K.P. Rao, Y. Lou and D.S. Peng, "A Study on Hot Extrusion of Ti-6Al-4V Using Simulations and Experiments", International Journal of Mechanical Sciences, Vol.44, No.12, 2002, pp.2415-2425.
- K.P. Rao and J.B. Zhou, "Characterization of Mechanically Alloyed Ti-Al-Si Powder Blends and their Subsequent Thermal Stability", Materials Science and Engineering A, Vol.338, 2002, pp.282-298.
- L.X. Li, Y. Lou, L.B. Yang, D.S. Peng and K.P. Rao, "Flow stress behavior and deformation characteristics of Ti-3Al-5V-5Mo compressed at elevated temperatures", Materials & Design, Vol.23(5), 2002, pp.451-457.
- K.P. Rao and Emani V.R. Mohan, "Unified Test for Evaluating Material Parameters for Use in Modelling of Sheet Metal Forming", Journal of Materials Processing Technology, Vol.113(1-3), 2001, pp.725-731.
- K.P. Rao and J.J. Wei, "Performance of a New dry Lubricant in the Forming of Aluminum Alloy Sheets", Wear, Vol.249, 2001, 86-93.
- Y.J. Du, K.P. Rao, J.C.Y. Chung and X.D. Han, "Phase Transitions in Reactive Formation of Ti5Si3/TiAl in situ Composites", Metallurgical and Materials Transactions, Vol.31A, Issue 3, 2000, pp.763-771.
- S.K. Cheng and K.P. Rao, "Large-scale Nesting of Irregular Patterns Using Compact Neighborhood Algorithm", Journal of Materials Processing Technology, Vol.103, 2000, pp.135-140.
- K.P. Rao and Y.J. Du, "In Situ Formation of Titanium Silicides-Reinforced TiAl-based Composites", Materials Science & Engineering A, Vol.277, 2000, pp.46-56.
- K.P. Rao and W.M. Sing, "On the Prediction of the Effect of Process Parameters upon Forming Limit Strains in Sheet Metals", International Journal of Mechanical Sciences, Vol.42, 2000, pp.451-472.
- S.K. Cheng and K.P. Rao, "Concepts of Neighborhood and Universal Compact Yield towards Achieving Best Pattern Layouts", International Journal of Production Research, Vol.37, No. 16, 1999, pp. 3643-3658.
- Ramkumar K.Oruganti and K.P. Rao, "Flow Stress Modelling for Hot Deformation of Copper under Changing Process Conditions", Metals and Materials, Vol.4, No.3, 1998, pp.472-476.
- S.K. Cheng and K.P. Rao, "Quick and Precise Clustering of Arbitrarily Shaped Flat Patterns Based on Stringy Effect", Computers & Industrial Engineering - an International Journal, Vol.33, Nos. 3&4, 1997, pp. 485-488.
- W.M. Sing, K.P. Rao and K. Swaminathan, "Influence of Limit Stress States and Yield Criteria on the Prediction of Forming Limit Strains in Sheet Metals", Metallurgical and Materials Transactions A-Physical Metallurgy and Materials Science, Vol.28, No. 11, 1997, pp.2323-2333.
- W.M. Sing and K.P. Rao, "Study of Sheet-Metal Failure Mechanisms based on Stress-State Conditions", Journal of Materials Processing Technology, Vol.67, 1997, pp.201-206.
- S.L. Wang and K.P. Rao, "An Upper-Bound Analysis of Friction in Metal Forming Processes", International Journal of Mechanical Sciences, Vol.39, No.2, 1997, pp.201-209.
- W.M. Sing and K.P. Rao, "Role of Strain-Hardening Laws in the Prediction of Forming Limit Curves", Journal of Materials Processing Technology, Vol.63, 1997, pp.105-110.
- K.P. Rao and Y.K.D.V. Prasad, "Neural-Network Approach to Flow Stress Evaluation in Hot Deformation", Journal of Materials Processing Technology, Vol.53, 1995, pp.552-566.
- W.M. Sing and K.P. Rao, "Influence of Material Properties on Sheet-Metal Formability Limits", Journal of Materials Processing Technology, Vol.48, 1995, pp.35-41.
- Y.K.D.V. Prasad, S. Somasundaram and K.P. Rao, "A Sliding Algorithm for Optimal Nesting of Arbitrarily Shaped Sheet Metal Blanks", International Journal of Production Research, Vol.33, No.6, 1995, pp.1505-1520.
- W.M. Sing, K.P. Rao and M. Hua, "Role of Process Variables in the Modification of Forming Limit Stress Curve", Journal of Materials Processing Technology, Vol.45, 1994, pp.545-550.
- W.L. Xu, K.P. Rao, T. Watanabe and M. Hua, "Analysis of Ring Compression Using Artificial Neural Network", Journal of Materials Processing Technology, Vol.44, 1994, pp.301-308.
- K.P. Rao and K. Sivaram, "A Review of Ring Compression Testing and Applicability of the Calibration Curves", Journal of Materials Processing Technology, Vol.37, 1993, pp.295-318.
- W.M. Sing and K.P. Rao, "Prediction of Sheet Metal Formability Using Tensile Test Results", Journal of Materials Processing Technology, Vol.37, 1993, pp.37-51.
- K.P. Rao and E.B. Hawbolt, "Development of Constitutive Relationships Using Compression Testing of a Medium Carbon Steel", Transactions of ASME, Journal of Engineering Materials and Technology, Vol.114, 1992, pp.116-123.
- K.P. Rao, Y.V.R.K. Prasad and K. Sivaram, "Deformation Processing Map for Control of Microstructure in Al-4Mg Alloy", Materials Letters, Vol.10, No.1,2, Sept.1990, pp.66-70.
- K.P. Rao, S.M. Doraivelu, H.Md. Roshan and Y.V.R.K. Prasad, "Deformation Processing of an Aluminium Alloy Containing Particles: Studies on Al-5Si Alloy 4043", Metallurgical Transactions, Vol.14A, 1983, pp.1671-1679.
- K.P. Rao, S.M. Doraivelu and V. Gopinathan, Review on "Flow Curves and Deformation of Materials at Different Temperatures and Strain Rates", Journal of Mechanical Working Technology, Vol.6, 1982, pp.63-88.
- K.P. Rao and S.P. Mehrotra, "Effect of Process Variables on Atomization of Metals and Alloys", Modern Trends in Powder Metallurgy, Vol.12, 1981, Eds: H.H. Hausner, H.W. Antes and G.D. Smith, Metal Powder Industries Federation, Princeton, NJ, pp.113-130.
Last modified on 31 March, 2009